Advantages of Custom and Standard Epoxy Feedthroughs

Ceramic and standard glass-to-metal feedthrough do not fulfill the requirements that challenge scientific researchers and equipment manufacturers. Challenges include supplying monitoring cables in and out of sealed vacuum vessels, and supplying control, fiber-optics, and power to those vessels. The type and number of conductors, special geometries, and space restrictions cause the most problems.

New custom epoxy feedthroughs have been developed that rival ceramic and glass in performance. Modern epoxy feedthrough qualities solve the challenges that are presented. Connectors, sealed in standard or custom epoxy feedthroughs, are potted in a high-performance, clear epoxy compound. Countless designs are available that perform as well or better than ceramic or glass. Short production epoxy feedthrough runs do not present a problem. Making prototypes can be done with a quick turn-around. The price of custom epoxy feedthroughs is very competitive.

‘Clear’ Advantages to an Epoxy Feedthrough

• ·         Custom conductors, angles, and shapes are not a problem.
• ·         The prototypes have fiber-optic cables, pneumatic tubing, or run wires and shielding.
• ·         Compared to ceramic or glass, custom epoxy feedthroughs are cost-effective.
• ·         NASA outgassing specs are met.
• ·         Visual inspection is possible because of the clear epoxy used.
• ·         The feedthroughs can be mounted directly to flex-circuits and printed ciruit boards.
• ·         Contact resistance and voltage drop is eliminated.

Fewer connectors and components are needed. Often five components can be reduced to one. Epoxy feedthroughs eliminate potential failure points. Today’s fast moving market requires custom prototypes that are designed with high vacuum performance. When high integrity feedthroughs are required, custom epoxy feedthroughs should be considered.

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Breakthrough in Feedthrough

When engineers need to pass signal and power wires through vacuum and pressure chambers, using an off-the-shelf bulkhead connector can trigger electrical problems, raise costs, and constrain designs. A better alternative is the use of feedthroughs having air-tight epoxy seals.

Electrical feedthroughs allow conductors in a wire harness to pass through the wall of the chamber with no loss of vacuum or pressure. Design flexibility allows for configurations not possible with off-the-shelf connectors. Contact resistance and voltage drop issues affecting connectors are eliminated. The elimination improves the electrical performance.

Most feedthrough applications are permanently sealed. The design provides resistance and sealing to mechanical stresses with electrical loss kept to a minimum. Typical uses of the electrical feedthroughs include:Space-simulation vacuum chambers

·         Military ordinance-control applications

·         Medical imaging systems

·         Semiconductor wafer-processing equipment

·         High-voltage electrical switches

A particular use example is with glove boxes. Laboratory, medical, and nuclear glove boxes need seals that are reliable and failsafe to protect operators and content. Handling biohazard material in research labs and containing inert atmosphere in nuclear fueling devices are glove box applications where epoxy feedthroughs are used.

Epoxy seals withstand hot nuclear environments. Connectors can be replaced without breaking the seal of a chamber or contaminating the environment on the outside. Epoxy feedthroughs have been tested for long-term performance electrically and hermetically.

Epoxy feedthroughs offer the best application, flexibility. They are competitively priced and have a highly rated vacuum performance. Clear epoxy feedthroughs allow components to be visually inspected.

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Smart Business Solutions with Custom Vacuum Electrical Feedthroughs

There are some things in this world businesses can compromise on to cut costs as any business owner knows yet the quality of your product can never be compromised. Technology companies have a unique set of challenges versus other industries with a turbulent nature of their business ever changing and ever evolving versus other industries requiring a fluid and flexible backbone able to meet those growing needs. For companies requiring vacuum feedthroughs they can trust and count on finding a company able to learn about their own business and the thermal solutions they need provided with custom vacuum feedthroughs ensures your company can provide your clients with the resources and performance they need to keep their machines running at their best.

Vacuum electrical feed through resources custom built to your business’s unique specifications ensure your clients and machines are able to perform to the level they require to meet the needs of their own customers and business. Building a relationship with your feed through manufacturer ensures they are able to understand the growing needs of your business and in turn deliver reliable products at a fair cost. By combining decades of knowledge and experience with a proper understanding of your business and needs results in a trusted value of your own product able to deliver what your clients need now and for many years to come. Enjoy the satisfaction and security of knowing that your clients’ needs will be exceeded for ages to come with a trustworthy relationship supporting the changing and growing nature of today’s technologies.

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Electrical Feedthrough Solutions to Innovate Technology

From the medical industry saving lives with cutting-edge catheters to fiber optic solutions to medical epoxies vacuum electrical feedthroughs are making an impact on a daily basis to improve lives through innovative technology. No matter what industry your company specializes in the same principle exists that the demand for bigger, better and faster technology needs electrical feedthrough technology to match the industry’s needs and a partner willing to discuss your business’s unique needs and requirements.

From clear epoxy options to ensure premier visibility to maximum vacuum integrity and allowance to innovations allowing your electrical feedthroughs to handle higher temperatures than ever before these new innovations allow your organization to meet current market needs and to anticipate the growing and changing nature of your business. PCB mounted technology allows cost saving measures through part count reduction allowing more efficiency than ever before allowing your machines to work better, stronger and smarter.

With decades of experience in electrical feedthroughs your local manufacturer has a unique ability to have learned from a multitude of companies and their unique needs and requirements maximizing their ability to deliver an unparalleled level of service to their clients. Understanding your current challenges is the first step to ensuring your business’s needs are being met by addressing complexity and accuracy while meeting your business’s deadline requirements. This invaluable experience in the heating and process industry allows a dynamic perspective in this industry with an array of products and options to meet absolutely any unique need allowing you focus on your business and its growing needs rather than locating a reliable manufacturer.

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Maximize Efficiency with Vacuum Feed through Applications

Better, faster, more efficient- this is the name of the game with technology. Recent years have seen bigger and better improvements at lightning speed in virtually every aspect of technology but as the saying goes, with great power comes great responsibility. When it comes to vacuum feedthrough technology that responsibility comes in the form of requiring great flexibility, cost efficiency and performance for thermal systems for applications in catheter materials, endoscopes or fiber optic systems, medical epoxies, solar applications and more. The possibilities are literally endless in today’s day and age for the applications of this technology.

Considering that the applications for these technologies involved in medical systems such as catheter materials, LCD’s and medical epoxies literally have the capacity to save lives and provide comfort to those in need having a highly functional and energy efficient solution for your needs is of the utmost importance. By offering competitive pricing for these components vacuum feedthroughs are able to provide a service to companies who serve local communities throughout the United States and beyond offering more cost effective solutions than either ceramic or metal seal technologies.

In addition to the financial application vacuum feed through technology also provides visual appeal with clear epoxy rather than more heat conductive and less attractive metal or ceramic options allowing visual inspection to occur flawlessly and easily to maximize efficiency in applications. Make the smart choice for your day to day operations, energy efficiency and visual applications to make a positive impact on your business and the customers you serve.

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The Huge Advantages of Epoxy Feedthrough

When considering the configuration of your electrical feedthrough system, it can be difficult to sort through all of the information available. Learning the ins-and-outs of feedthrough setups will help you make the decision that need making backed with the best data possible.

We’ve made this simple list of advantages of epoxy electrical feedthrough to help inform readers on what is the best option for their particular situation, so they can decide whether epoxy feedthroughs are a good option for them.

Advantages of Epoxy Feedthroughs

·         Epoxy feedthroughs are more efficient than other options. They reduce the amount of failure points while simultaneously increasing reliability. This is due to the fact that with epoxy feedthroughs you need fewer components usually resulting in a five to one reduction.

·         With clear epoxy electrical feedthroughs you can actually inspect the components without taking invasive measures. This saves a lot of time and energy for repair crews.

·         Compared to alternatives, namely ceramic and metal seals, epoxy offers competitive pricing which is difficult to beat.

·         Easily used on Integrated PCB (printed circuit board). Reduce the count needed for mounted vacuum feedthroughs in this PCB.

·         Certified for Low Outgassing, they meet NASA outgassing requirements by meeting the NASA ASTM 5956 spec. You are 100% assured that epoxy is a good option for these specs.

·         You can easily mount epoxy to board.

·         They have high vacuum performance.

Conclusion on Epoxy Feedthroughs

If you want to learn more about epoxy feedthroughs, consult with an expert to see if this is a good option for you and/or your business.

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You Need To Know About Epoxy Vacuum Electrical Feedthroughs

If You Utilize Thermal Or Process Control Systems, You Need To Know About Epoxy Vacuum Electrical Feedthroughs.

Anyone who is in the engineering or manufacturing field today knows that change is the new norm. By the time you build it, it could already be obsolete. Customers are looking for smaller and faster and cooler items everywhere. What do you do to stay ahead of the field? 

Familiarize yourself with Vacuum Electrical Feed Throughs. 

When using a PCB mounted vacuum feedthrough, look for a company that can offer savings by utilizing a part count reduction. This can be true even when using integrated PCB. Epoxy is the new buzz word here, as it allows for some of the most astonishing breakthroughs to come along in decades. 

By using fewer components, your parts cost will be less. Add in increased reliability, and you are on a roll. Now consider when you use fewer components and their connectors, you could reduce your component ratio down from 5 components to 1. And using epoxy feedthroughs can help eliminate multiple potential failure points. 

If all of the above information on vacuum feedthroughs using epoxy sounds like it might make your manufacturing life easier, with a higher success ratio and a lower bottom line, look for a company such as Belilove Engineering and their Vacuum Electrical Feedthroughs systems. They will help analyze your needs and custom create the solution that you are looking for. 

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